Characteristics of
cotton:
Cotton is a natural fibre of vegetable origin
like linen, jute or hemp. Cotton is the fruit of a shrubby plant commonly
referred to as the "cotton plant". Cotton fiber has natural twists along the entire length of the fiber called
convolutions. The convolutions help the fibers interlock when it is spun into
yarn. Long fibers have about 300 convolutions per inch and short fibers have
200 or less. Sea Island cotton has highest number of convolutions per inch than
the others:
Sea Island cotton --> 300
Egyptian cotton --> 230
American cotton --> 210
Indian cotton --> 150
Long fibre is required to produce higher and fine count. For
long staple cotton fibre the ratio of length and thickness is 6000:1 where in
short fibre the ratio is 3500:1. When the ratio is high than it is suitable and
more easy to spun yarn.
Cotton has a diameter of 16 to 22 micron. But surface of
cotton fibre is not regular. Its middle portion is thick and tip is thin and
there is no convolution at tip region. Therefore, cotton consists of a
irregular surface that increases the friction between the fibres during
spinning and yarn becomes strong.
Cotton is not circular in cross-section. It looks
like kidney in cross-sectional view under microscope. Due to its convolution
and kidney like cross-section air, can pass through the cotton fabric and we
feel comfort.
Color of cotton is ranges from white to grey. The
color of the fibers is affected by climatic conditions, impact of insects
and fungi, type of soil, storage conditions etc. There are
five recognized groups of color: white, gray, spotted, tinged, and
yellow stained. As the color of cotton deteriorates,
the process ability of the fibers decreases.
Cotton has about 55% -70% crystalline region and
30%-35% amorphousregion. That’s why the molecules of cotton polymer are
arranged in a specific sequence and probably no part is 0.5nm far from the
crystalline part. 0.5nm is the maximum distance to form Hydrogen bond
in a polymer. These Hydrogen bonds among the polymers make the fibre strong.
When cotton is wetted some molecules of amorphous region arranged in
a balance way. As a result, 5% Hydrogen bond increases and that’s why wet
cotton has greater strength than dried cotton.
Due to higher crystalline region cotton has less elasticity and
its tendency of creasing is higher than any other natural fibre.
Cotton fabric becomes dirty easily because of its uneven
surface but can be removed quite easily as it has good resistance to bleaching
agent and not damaged into hot water.
Properties and uses of
cotton:
Properties of cotton mean mainly physical and
chemical properties. These are here:
Physical properties of cotton:
Length: 0.5-2.5 inch or 0.3-6 cm.
Diameter: 16-20microns.
Cross section: Kidney shape.
Color: White, grey, cream.
Luster: High.
Dimensional stability: Good.
Tenacity (gm/den): In
dry state 3.0-5.0, In wet state 3.6-6.0
Elasticity: 74% recovery at
2% deformation and 45% at 5% deformation.
Elongation at break: 3.0-7.0%
Co-efficient of friction: 0.25.
Drapability: Good.
Resiliency: Low.
Moisture regain: 8.5% and raised to around
25-30% at 100% Relative humidity.
Specific gravity: 1.54
Chemical properties of cotton:
Effects of Acid and Alkalis: Concentrated acid or
hot but low concentrated acid damages cotton. Cotton dissolved in
high concentrated mineral acids such as HCl, H2SO4 but
high resistant to alkalis. That’s why NaOH, Na2CO3 are
used for scouring of cotton. Concentrated NaOH is also used for cotton
mercerizing.
Effects of Bleaches: Resistance to bleach, but H2O2,
NaOCl, NaOCl2, Ca(OCl)Cl are used as bleaching agents for cotton
processing.
Effect of heat: Cotton has an excellent
resistance to degradation by heat. It begins to turn yellow after several hours
at 1200C and decomposes at 1500C as a result of
oxidation. It damaged at 2400C, flame at 3900C and burns
in air and smell is like paper burning.
Effect of organic solvents: Have resistant
ability to most organic solvents such as dry cleaning agents. A little organic
solvents can damage cotton.
Dyeability: Have affinity to Direct,
Reactive, Sulphur, Vat dye, Mordant, Indigo and natural colorant.
Effect of sunlight: There is a gradual loss of
strength when cotton is expressed to sunlight and the fibre turns yellow.
Ultraviolet ray is harmful for cotton.
Effect of weather: Acidic air spoils the
strength of cotton. If cotton isstored carefully on dry condition it lasts
for many years.
Effect of insects: Cotton is not attacked by
moth grubs or beetles.
Micro-organism: Cotton is attacked by fungi and
bacteria.
Uses of cotton:
Apparel - Wide range of wearing apparel:
blouses, shirts, dresses, separates, children-wear, active wear, skirts, pants,
sweaters, swimwear, suits, jackets, hosiery, neckwear.
Home Fashion - curtains, draperies,
throws, sheets, bedspreads, comforters, towels, napkins, table mats, table
cloths.
Medical and cosmetics – Bandage, wound plaster.
Others - fishing nets, coffee filters,
cotton paper, in bookbinding, Fire hoses, tents.
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